Metal Foundry Services: 40 Years of Craftsmanship

Alabama Copper & Bronze is a boutique family-owned metal foundry based in Birmingham, Alabama, that has been a cornerstone in the metal casting industry since 1983.

Metal Foundry Services Across Industries

In today’s modern industrial landscape, the role of metal casting and foundry services is more critical than ever. Serving as the backbone to a multitude of sectors, these services facilitate the mass production of components that are integral to everyday life, advanced machinery, and infrastructure.

With decades of expertise in melting and casting liquid metal, we specialize in producing high-quality metal cast products with unrivaled precision and beauty. Our commitment to excellence has enabled us to build long-standing relationships with customers across diverse sectors, delivering on cost, quality, and reliability. Let our metal artisans bring your vision to life!

Industries Utilizing Our Metal Foundry Services

Manufacturing

Precision molds, machine metal parts, tooling components, and assembly line fixtures are often cast from a range of metals for durability and efficiency, tailored to specific manufacturing processes.

Automotive Industry

Engine blocks, transmission housings, brake components, and various metal fittings that must withstand high stress and temperatures.

Aerospace & Defense

Specialized components like turbine blades, engine housings, and critical structural elements made to meet rigorous quality and performance standards.

Energy Sector

Turbine components, pipeline fittings, and other specialized cast parts that can withstand extreme conditions and high pressures.

Construction & Infrastructure

Building supports, structural elements, and architectural details like railings and ornamental fixtures.

Marine Industry

Propellers, anchors, and hull components made from corrosion-resistant materials like bronze and stainless steel.

Electrical & Electronics

Electrical housings, connectors, and other components requiring excellent electrical and thermal conductivity, often made from copper or aluminum.

Mining & Heavy Machinery

Heavy-duty gears, couplings, and bearing housings made from robust materials like cast iron and steel alloys.

Railway

Various parts like brake systems, coupling mechanisms, and wheel sets that need to be highly durable and resistant to wear.

Agricultural Equipment

Components for tractors, plows, and other machinery, often made from durable, wear-resistant materials.

Art & Sculpture

Highly detailed bronze, brass, or aluminum castings for public installations, monuments, and artistic endeavors.

Types of Metals We Cast

At Alabama Copper & Bronze, we understand that the choice of metal can greatly influence the final properties and applications of your castings. That’s why we offer a diverse range of metals to meet various industry needs and specifications. Below is a list of raw materials we use in our casting process:

Copper Metal Casting

Copper

Ideal for electrical components, plumbing fittings, and decorative elements due to its excellent conductivity and aesthetic appeal.

Bronze Metal Casting

Bronze

Widely used in sculptures, bearings, and marine applications, bronze is known for its strength, corrosion resistance, and versatility.

Brass Metal Casting

Brass

Suitable for plumbing fixtures, hardware, and decorative pieces, brass offers good corrosion resistance and a golden appearance.

Aluminum Metal Casting

Aluminum

Lightweight yet strong, aluminum is often chosen for automotive, aerospace, and consumer goods for its excellent strength-to-weight ratio

Choosing the right metal is critical for the success of your project. Our team is here to guide you through the selection process, ensuring you have the best material for your specific needs.

When it comes to bronze casting, Alabama Copper & Bronze sets the industry standard for quality, precision, and craftsmanship in our foundry work. With decades of experience, we have mastered the art of transforming bronze—a material renowned for its durability, corrosion resistance, and aesthetic versatility—into complex shapes and structures for a multitude of applications. From intricate sculptures and public art installations to high-stress industrial components and marine hardware, our bronze casting services offer unmatched reliability and performance.

We pride ourselves on delivering bronze castings that not only meet but exceed the specifications and expectations of our clients, making us a go-to choice for projects that demand the highest levels of quality and artistic expression. Choose Alabama Copper & Bronze for your bronze casting needs, and experience the synergy of artistry and engineering excellence.

Bronze Casting Foundry Service
Bronze Casting Foundry Service

At Alabama Copper & Bronze, we offer specialized foundry services in copper casting, a material highly valued for its electrical conductivity, thermal properties, and aesthetic qualities. Our copper castings are commonly employed in electrical systems, plumbing, architectural elements, and decorative works, among other applications. We understand that each project has unique requirements, and our end-to-end services are designed to meet those needs precisely.

From initial consultation and pattern design to the actual casting and final finishing, our process is carefully managed to ensure the highest quality output. Whether you need a simple copper tube or a complex electrical conductor, our foundry is equipped to deliver components that meet your exact specifications. With Alabama Copper & Bronze, you are choosing a partner committed to quality, precision, and customer satisfaction.

Copper Casting Foundry Service
Copper Casting Foundry Service

Sand molding or sand casting is one of the oldest and most versatile casting methods, and at Alabama Copper & Bronze, we have perfected this age-old technique through years of expertise and technological advancements. Our state-of-the-art foundry is fully equipped to handle a wide range of sand mold casting projects, accommodating various metals such as copper, bronze, aluminum, and steel alloys.

What sets our sand mold casting services apart is the meticulous attention to detail at every stage of the process—from pattern making and mold design to the casting and final finishing. This allows us to produce components with complex geometries, large dimensions, and intricate details, making this method ideal for a broad spectrum of industries, including automotive, aerospace, energy, and construction.

Whether you require a low-volume prototype or a high-volume production run, we are fully equipped to meet your needs. Moreover, our quality control protocols are rigorous, ensuring that each casting undergoes stringent inspection for dimensional accuracy, surface finish, and structural integrity.

At Alabama Copper & Bronze, sand mold casting is not just a service; it’s a finely tuned craft. Partner with us to experience unparalleled quality and innovation in all your casting projects.

Sand Casting Service
Sand Casting Service

We recognize the critical role that Electric Arc Furnaces (EAF) play in metal production and recycling. Ensuring the optimal performance of these high-value assets is essential for your operational efficiency, which is why we offer specialized EAF Repair Services. Our team of seasoned engineers and technicians are trained to diagnose and resolve a broad spectrum of EAF-related issues, from refractory lining repair to electrical and mechanical troubleshooting.

Utilizing state-of-the-art diagnostic tools and decades of industry experience, we offer rapid yet thorough inspections and repairs. Whether you’re facing an unexpected breakdown or looking to proactively maintain your EAF setup, our repair services are designed to minimize downtime and maximize productivity. Trust Alabama Copper & Bronze to keep your Electric Arc Furnace in peak condition, so you can focus on what you do best: producing high-quality metal products.

Don’t let EAF issues slow down your production or compromise the quality of your metal products. Contact us today for specialized Electric Arc Furnace Repair Services that you can count on. Our team of experts is ready to provide quick and effective solutions tailored to your specific needs.

Electric Arc Furnace (EAF) Repair Services
Electric Arc Furnace (EAF) Repair Services

Your Trusted Metal Foundry Partner

At Alabama Copper & Bronze, we understand that speed, quality, and cost-effectiveness are paramount in today’s competitive marketplace. With this understanding as our cornerstone, our foundry process never cuts corners but still delivers exceptional results within your timelines and budget. Leveraging over four decades of experience, our streamlined processes and state-of-the-art equipment enable us to produce high-quality castings with impressive speed.

Our commitment to quality assurance ensures that each piece undergoes rigorous inspection for dimensional accuracy, surface finish, and structural integrity. Moreover, our expertise allows us to optimize production methods and material utilization, providing you with cost-effective solutions without sacrificing quality. When you choose Alabama Copper & Bronze, you’re choosing a partner who understands the value of delivering excellence, on time and on budget.

Your project deserves nothing short of excellence. Let’s turn your vision into a durable, functional, and aesthetic reality. Choose Alabama Copper & Bronze for all your metal casting needs.

Alabama Copper & Bronze exceeded my expectations in every way. Their attention to detail and commitment to delivering high-quality metal parts is truly remarkable. From the initial design discussions to the final product, their team was with me every step of the way, ensuring the project’s success.

ADAM FINCH • TECHCRAFT
Alabama Copper’s expertise in metal casting is evident in the precision and quality of their parts. Their team’s dedication to meeting deadlines and excellent communication made it a seamless experience. We will definitely be returning for future projects.
JON ALEXANDER • PRECISION DYNAMICS

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